Maserati 3200 Injector Rebuild "How To"

mchristyuk

Junior Member
Messages
668
If you think your car is "missing" or under performing a bit then your injectors might need a good clean.

Fuel injectors are typically very reliable things, and also quite simple. However they can get dirty which impacts their performance. A main dealer will no doubt want to sell you new injectors if the computer flags something up, but it is fairly trivial to take them out of your car and give them a clean yourself. For the sake of a few pounds it's worth a shot before resorting to buying new injectors.

The Maserati 3200 features Weber IW058 injectors which were also used in a number of Alfas, Lancias and the Fiat Coupe. They also appear to be a favourite of a number of boy racers and their hot hatch backs. However they also now appear to be quite difficult to get new anywhere but from Maserati.. and chances are they won't be available from there much longer.

I bought a rebuild kit from here:
http://www.turbonoz.co.uk/fiat-rebuild-kits/TNTIRKB0130.html

As with doing any work on your car, you do so at your own risk and please take precautions to block all open pathways into the engine and isolate power supplies, etc, etc..

Here is the process, it is dead easy and just requires an allen driver.

1) Locate your injectors, they are the things with the red connectors sandwiched between the fuel rail and the engine head.
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2) Unscrew the pressure cap from the fuel rail and press in the valve to relieve any pressure from the rail.
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3) Disconnect all the connectors.
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4) Remove the two allen bolts holding the fuel rail down and pull out the four injectors on that side of the engine.
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5) The injector has a filter inside it, a cap on the bottom to protect the spray nozzle, two o-rings and a spacer. The filter is likely to be stuck good and hard in the injector. I used a small screw to bite into the filter and then a tap with a hammer to persuade the filter out.
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6) Give the body of the injector a good clean.. I used carburettor cleaner and a wire brush.
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7) Flush the injector with solvent (again I used carburettor cleaner). To do this properly you need to “activate the injector†with a 12v supply.
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8) You can use a battery and a switch harness.. or a power supply and an assistant to tap the wires on to the power supply. You don't want to hold the power on, just quick bursts to activate the injector as you spray the cleaning fluid through.
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9) Put the new parts on to the injector and then put it back in the car the reverse of how it came out.
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Have somebody watch over as you turn the ignition on and fire up for the first time to look for leaks and be quick to shut the engine off if one does decide to spurt petrol out because you haven't pushed it home properly into he fuel rail!
 

jluis

Member
Messages
1,703
Great guide but I wonder how that compares to an ultrasonic cleaning.

The kit is cheap as chips. Are they a reputable company?
Last thing I would want is for a petrol o-ring to go and star spraying petrol over my hot engine.
 

mchristyuk

Junior Member
Messages
668
Jorge,

I'm sure Ultrasonic cleaning is probably more thorough if you've got a real bad problem, but we like working on our cars and if we can do something ourselves cost effectively then why not?

They seem pretty reputable and I had no issues fitting the parts. Ultimately all these O-rings are probably coming out the same factory and we know what Maseratis quality control is like.. these are probably better than the originals :)

Mark
 

mchristyuk

Junior Member
Messages
668
Hi Mark and thanks for the guide. Did you find amy noticable difference after cleaning them?

None whatsoever :).... but that's probably a good thing and showed I didn't break them :)

I thought I might have a nosey injector (again not unheard of) and I thought £10 was a cheap way of "having a go" at fixing it.. turns out my noise was a slightly loose turbo actuator rod in the end!

Mark