Relays
Guys I'm finally home in Boston, and thought I would post. I'm thinking the thread really turned into more of a complex issue then it needed to be but nevertheless:
First, start with this dealing with relays and as Chris has adequately described as a switch. He's correct, please read about Single Pole Double Throw relays here:
http://www.the12volt.com/relays/relays.asp
You can read about the other types as well if you'd like but what you are dealing with here is a Single Pole Double Throw relay in our cars. The importance for relays whether for cooling fans, or F1 pumps is essentially it allows you to use a few volt gauge wires to control a switch where you need many amps to a circuit. The relay (switch) is controlled by a few volts to kick in a magnetic field that toggles the relay mechanism controlling many amp wires that can handle that load without wiring 14-16 gauge (can be more or less) wires all through the entire chassis of the car. Please notice that for the fifth wire I was asked about above, I stated there was essentially no purpose for it, it's because it's on the normally closed circuit which as discussed above would have no function within the control system of the relay. Please read those small paragraphs above (in the link I posted about relays) and then look at the included diagrams. I'm telling you guys, this is really not that difficult of an issue. I did read all of those articles on relays for ML before, and for the most part it made me scratch my head. First, there's a lot of snake oil surrounding a five prong relay that doesn't need to be. The wire on 87(a) is a non-controlling wire, and is not powering anything once the relay is toggled (I'm referencing specifically in this instance our F1 pumps as other 5 prong relays can control other purposes on 87(a)). One of the suggested functions was that it just told the TCU that it had left the normally closed contact, for instance like a regular dual function 5 prong relay could toggle an auxiliary light when not toggled to the main function you wanted. Either way I don't want to get to deep into that fifth wire, because once again it's on the normally closed contact, it does not affect the system when it's out of function, and ironically was done away with in the GS series cars. I have been running a universal four prong relay in my car for almost two years now, and here are some photos to show you exactly what I am talking about that I've had from when I changed it and discussed it on ML.
First lets look at the top of the base the five prong relay goes into:
Look at how those holes are lined up.....2/4/5/6/8 are the holes the five prong relay fits in. You aren't going to see 87 or 87(a) on the top part of the base it's not there you need to read the top of the relays for that information. But if you study relays just for a short time you will see that what I am saying about the normally closed circuit is the fifth prong of the relay we have in our cars. But more importantly look at the base for 2/4/6/8.......did you notice that 2/4/6 are all the exact same width but the five prong relay prongs they are sticking in it are not. Look at #8 on the base as well. Now look at the blades on these relays for me:
The two on the left are universal relays, the clear one to the very left is an 80 amp relay I have been running in the car for about 2 years, the one in the middle is a universal 40 amp relay from an auto parts store. The red colored one is a Ferrari relay, the same type the GS now runs. Do you see the wide blade on the Ferrari relay on the bottom? BTW that's a 50 amp Ferrari relay. The wide blade prevents it from being put into a universal base like what we have on the 4200 (but they might possibly be able to use a universal one though the prongs are smaller). Notice how all the prongs are identical in size/width just like I pointed out on the relay base of the 4200 above? Before I forget, don't worry about that metal mounting tab on the middle relay, it's not necessary, and it can be removed. I just took it out of the packaging that way when I took the photo.
Here's a side view of all of those relays, again look at the width and depth of the prong on that F car relay, and the normal prongs for the others......
How do I know that it's a Single Pole Double throw relay, and it matches the specs and fits in the universal base in our cars? Look at the diagrams on the tops of each one of those relays including the F car relay.....compare it to the top of the one in our car. I didn't post a photo of the one in our car because all of those other threads that were posted from ML have them, as well you can just pull it out of your car and check it..............The voltage is obvious for our cars (12 volts), the wiring schematic is listed on the top of each type of relay
Here it is running in the car. I specifically bought a clear one not only because of the amperage thus durability but I can see it toggle every time and also see if the contacts ever weld together:
Where's Chris at? Come check my logic brother if I'm wrong I will promptly admit it. I just think that this relay issue has become more complex than it needs to be.